Physical AI starts here

On the floor, in the field, across the fleetwe make AI work.

Aerospace
Fast Implementation
Defense
Healthcare
Manufacturing
Asset Tracking
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Asset Tracking

Prevent delays from lost parts, enforce geo-fenced security for ITAR-controlled items, and maintain a complete, auditable movement history to improve productivity and ensure compliance.

Environmental Monitoring
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Environmental Monitoring

Ensure composites, adhesives, and other materials meet exact specifications, prevent part rejection through immediate alerts on deviations, and maintain a complete digital cure history for quality assurance and compliance.

Zone Breach
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Zone Breach

Real-time coordinates of high-value work-in-process (WIP) moving through vast hangars, eliminating "go-find" time and ensuring just-in-sequence delivery to final assembly.

Work-in-Progress (WIP) Dwell Time & Cycle Time
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Work-in-Progress (WIP) Dwell Time & Cycle Time

Get real-time coordinates of high-value WIP moving through vast hangars, eliminating "go-find" time and ensuring just-in-sequence delivery to final assembly. Continuous measurement of queue time versus active work time at each station, with total intake-to-completion cycle time tracked against delivery milestones.

Production Readiness
M

Production Readiness

Know before you build. Thinaer automatically verifies every component in your kit is present before work begins — then tracks every unit through each stage of production in real time. Eliminate mid-build delays, reduce shortages, and give your team full visibility into what's ready to build, what's in process, and what needs attention to keep the line moving.

L
M

Asset Tracking

Prevent delays from lost parts, enforce geo-fenced security for ITAR-controlled items, and maintain a complete, auditable movement history to improve productivity and ensure compliance.

L
M

Environmental Monitoring

Ensure composites, adhesives, and other materials meet exact specifications, prevent part rejection through immediate alerts on deviations, and maintain a complete digital cure history for quality assurance and compliance.

L
M

Zone Breach

Real-time coordinates of high-value work-in-process (WIP) moving through vast hangars, eliminating "go-find" time and ensuring just-in-sequence delivery to final assembly.

L
M

WIP Location

Get real-time coordinates of high-value WIP moving through vast hangars, eliminating "go-find" time and ensuring just-in-sequence delivery to final assembly. Continuous measurement of queue time versus active work time at each station, with total intake-to-completion cycle time tracked against delivery milestones.

L
M

Production Readiness

Know before you build. Thinaer automatically verifies every component in your kit is present before work begins — then tracks every unit through each stage of production in real time. Eliminate mid-build delays, reduce shortages, and give your team full visibility into what's ready to build, what's in process, and what needs attention to keep the line moving.

Tool Tracking
M

Tool Tracking

Clusters show tool counts at key zones like the Tool Crib and Assembly Bay, while individual pins track tools spread across the floor—so you always know what's where, what's due for calibration, and what's unaccounted for.

Machine Monitoring
M

Machine Monitoring

Proactively use real-time alerts and sensor data (like vibration and temperature) to prevent failures, minimize downtime, and increase machine availability by identifying issues before they impact operations.

Calibration Expiry
M

Calibration Expiry

With Thinaer's API, use third-party dashboard tools to collect live status verification of torque wrenches and precision instruments to ensure no out-of-spec tool touches a mission-critical asset.

Asset Utilization
M

Asset Utilization

Measure real run-time versus idle-time across your ground support equipment fleet so you can right-size inventory, cut unnecessary costs, and ensure the right assets are always where they're needed most.

Restricted Area
M

Restricted Area

Know the moment an asset enters or leaves a restricted area. Thinaer's geofencing triggers instant alerts and logs every movement automatically, keeping you compliant and audit-ready.

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M

Tool Tracking

Clusters show tool counts at key zones like the Tool Crib and Assembly Bay, while individual pins track tools spread across the floor—so you always know what's where, what's due for calibration, and what's unaccounted for.

L
M

Machine Monitoring

Proactively use real-time alerts and sensor data (like vibration and temperature) to prevent failures, minimize downtime, and increase machine availability by identifying issues before they impact operations.

L
M

Calibration Expiry

With Thinaer's API, use third-party dashboard tools to collect live status verification of torque wrenches and precision instruments to ensure no out-of-spec tool touches a mission-critical asset.

L
M

Asset Utilization

Measure real run-time versus idle-time across your ground support equipment fleet so you can right-size inventory, cut unnecessary costs, and ensure the right assets are always where they're needed most.

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M

Restricted Area

Know the moment an asset enters or leaves a restricted area. Thinaer's geofencing triggers instant alerts and logs every movement automatically, keeping you compliant and audit-ready.

Bed Readiness
M

Bed Readiness

See the real time between a bed becoming empty and being marked clinically available, pinpointing exactly where delays happen, whether in cleaning, transport, or status updates.

IV Pumps
M

IV Pumps

Know where every IV pump is, whether it's in use, and when one leaves a designated care area so your staff spend less time searching and more time with patients.

OR Room Monitoring
M

OR Room Monitoring

Monitor OR occupancy, temperature, humidity, and equipment location in real time so your team can reduce turnover times, stay compliant, and keep cases moving on schedule.

Equipment Tracking
M

Equipment Tracking

Know where your equipment is, where it's been, and how often it's being used so nothing goes missing and nothing sits idle.

Patient Care Equipment Pool
M

Patient Care Equipment Pool

Track IV pumps, wheelchairs, and monitors across floors in real time. See what's available, what's in use, and what's due for preventive maintenance—so every device stays in circulation and staff spend less time searching.

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M

Bed Readiness

See the real time between a bed becoming empty and being marked clinically available, pinpointing exactly where delays happen, whether in cleaning, transport, or status updates.

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M

IV Pumps

Know where every IV pump is, whether it's in use, and when one leaves a designated care area so your staff spend less time searching and more time with patients.

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M

OR Room Monitoring

Monitor OR occupancy, temperature, humidity, and equipment location in real time so your team can reduce turnover times, stay compliant, and keep cases moving on schedule.

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M

Equipment Tracking

Know where your equipment is, where it's been, and how often it's being used so nothing goes missing and nothing sits idle.

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M

Patient Care Equipment Pool

Track IV pumps, wheelchairs, and monitors across floors in real time. See what's available, what's in use, and what's due for preventive maintenance—so every device stays in circulation and staff spend less time searching.

Station Dwell Time
M

Station Dwell Time

Measure exactly how long a unit sits at a specific production station to identify bottlenecks and optimize line balancing.

CNC Vibration
M

CNC Vibration

Capture high-frequency vibration data from your CNC machines in real time, detecting early signs of bearing wear or imbalance before they escalate into costly failures and unplanned downtime.

Machine Uptime & OEE
M

Machine Uptime & Overall Equipment Effectiveness (OEE)

Monitor machine state, uptime, and utilization in real time so you can balance production, track OEE, and get ahead of failures before they cause unplanned downtime.

Real-Time Asset Location
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Real-Time Asset Location

Get instant visibility into every asset on your floor with live maps and geofenced alerts, keeping your production line running without interruption.

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M

Station Dwell Time

Measure exactly how long a unit sits at a specific production station to identify bottlenecks and optimize line balancing.

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M

CNC Vibration

Capture high-frequency vibration data from your CNC machines in real time, detecting early signs of bearing wear or imbalance before they escalate into costly failures and unplanned downtime.

L
M

Machine Uptime & Overall Equipment Effectiveness (OEE)

Monitor machine state, uptime, and utilization in real time so you can balance production, track OEE, and get ahead of failures before they cause unplanned downtime.

L
M

Real-Time Asset Location

Get instant visibility into every asset on your floor with live maps and geofenced alerts, keeping your production line running without interruption.

How It Works

Capturing the physical world is hard. We make it possible. Thinaer is the capture layer beneath every modern operation. We turn factories, hangars, hospitals, shipyards, and the spaces no other platform reaches into structured, real-time data that any AI can act on.

Making Connect Easy

Capture

Live data from every asset, person, and process. Hardware-agnostic, fit for your environment.

Operational efficiency

Visualize

See every asset, person, and process in one live view in Sonar, with maps and alerts, across desktop, tablet, and mobile.

Better Strategies

Physical AI

Open, structured data that powers any AI tool you choose. So AI finally works in the physical world.

Capture
Operational efficiency
Visualize
Physical AI
Thinaer Sensors

Capture What the Floor Won't Say

We pull operational data from environments and assets that have never given it up before. Hardware agnostic by design, we deploy the right sensor mix for your environment, from BLE and RFID to UWB, LoRaWAN, and GPS, paired with whichever backhaul your facility allows. Patent pending coverage in classified spaces. HERO ZERO certified. Proven across 150,000 sensors and 33 locations. Your environment decides the technology. We make it work.

Data Collection

See Everything Through SONAR

The moment data starts flowing, Sonar turns it into operational truth. Real-time maps, geofences, alerts, and dashboards across desktop, tablet, and mobile show where each asset sits, how environments are behaving, and which machines need attention. Your team stops searching, starts acting, and runs operations on a single live view of the floor. Insights in days, not months.
Sonar

Make AI Work in the Physical World

Captured data flows clean into any AI, any cloud, any agent your enterprise has chosen, today and as the model stack evolves. Open APIs and standard protocols feed your existing analytics, your data lakes, your ERP, and the foundation models above them. The same Sonar deployment that finds your missing pump today gives every model on your roadmap the live floor view it needs tomorrow. We don’t make AI. We make AI work.

Proven At Scale

Making Connect Easy

Capture Made Simple

Real-time visibility into operations that have never been seen before, including the corners no other platform can reach. Learn More →

AI-Ready Foundation

AI Ready Foundation

Receive structured operational data that any model, any cloud, and any agent can act on from day one, in your enviroment. Learn More →

Rapid Deployment

Rapid Deployment

Tiered service that meets you where you are. Insights in days, not months. We handle the complexity. You see results. Learn More →

Unlock Operational Excellence Across Your Teams

Thinaer: Your Partner in Physical AI

Factory Floor Team
Classified Management
IT Team
Better Strategies
Operations Team
Data collection
Leadership Team

Where the Capture Begins

Physical AI on the factory floor starts with knowing where every tool sits, which environments are in spec, and how every machine is behaving, in real time. Thinaer captures that data and feeds it into Sonar, so production lines and maintenance crews stop searching and start acting.

Your team gets a unified, real-time view of tool and component location, machine health, and environmental conditions, drastically reducing “go find” times and preventing the delays that erode schedules. By connecting the physical environment to a trusted data feed your operators can rely on, mission-critical platforms stay built to spec, maintained for peak performance, and always ready for the mission.

Where the Capture is Visualized

Physical AI runs on data, and Thinaer is the layer that captures it inside your environment, under your security controls. Hardware agnostic at the edge. Open at the data layer. Customer-owned cloud, customer-owned IAM, customer-owned compliance posture.

Sonar delivers operational visibility on day one through real-time maps, alerts, and dashboards across desktop, tablet, and mobile. From there, data flows seamlessly via open MQTT and REST APIs into your existing enterprise systems, your data lakes, your ERP and MES platforms, and any model your team chooses, without the need for bespoke pipelines. Patent pending in classified environments. DISA approved. HERO ZERO certified. We work within your boundary, not around it.

Where the Capture Drives Strategy

Physical AI for operations means you stop searching, start acting, and run the floor on a single live view your team can trust. Thinaer delivers the foundational data layer that drives utilization, protects OEE, and turns blind spots into prevented outages.

Our platform connects disparate physical environments into a single trusted data stream, giving you the enterprise-wide visibility needed to optimize assets and deliver the rapid, measurable returns investors expect. Your teams proactively manage mission readiness, anticipate equipment failures, and eliminate the systemic risks blind spots create. The same clean, AI-ready data fuels advanced analytics, enabling leadership to shift from reactive management to a data-driven, resilient, and competitive enterprise.

Where the Capture Scales

Physical AI is the foundation that digital transformation has been waiting for. Day one, Sonar visibility your operators act on. Year one, the AI-ready data foundation your enterprise builds on.

For the C-Suite, Thinaer de-risks and accelerates your most critical investments in AI by solving the single most complex challenge in modernizing the enterprise: capturing the disparate physical operations no other platform reaches and turning them into one trusted source of data.

This foundational layer unlocks new levels of efficiency and delivers a rapid, measurable return on investment, building a more resilient and predictable business. By providing the clean, AI-ready intelligence needed to power advanced analytics, we empower you to move beyond incremental improvements and build a sustainable competitive advantage in an increasingly data-driven market.

Factory Floor Team

Whether you’re building next-generation helicopters, outfitting digital shipyards, or maintaining aerospace platforms, Thinaer delivers the real-time operational visibility required to meet today’s defense manufacturing demands. Our platform equips depot teams, maintenance crews, and line supervisors with secure, live data on asset condition, equipment utilization, and process inefficiencies—so they can take proactive action, reduce delays, and keep production on track.

IT Team

For IT leaders supporting complex, distributed defense operations, Thinaer accelerates digital transformation by eliminating manual workflows and siloed systems. Our SONAR platform provides secure, real-time access to operational data—enabling IT teams to digitize legacy processes, streamline infrastructure, and deliver smarter, faster decision-making across classified and highly regulated environments.

Built with low-code/no-code flexibility, SONAR integrates easily with existing ERP, MES, and cloud platforms. It also connects with GenAI models to power predictive maintenance, anomaly detection, and intelligent alerting—so teams can anticipate failures before they happen and proactively address risks. With Thinaer, IT organizations gain the ability to deploy rapidly, reduce technical debt, and shift from system maintainers to strategic enablers of AI-driven modernization.

Operations Team

For operational leaders managing day-to-day execution—whether in a depot, production line, logistics hub, or sustainment program—Thinaer delivers the real-time, actionable insight needed to stay ahead of disruptions and meet demanding performance targets. From monitoring machine health and tracking equipment repair cycles to uncovering process inefficiencies and supply chain delays, our platform gives managers the visibility they need to keep operations running on time and within spec. Thinaer helps teams act faster and with greater confidence by surfacing the right data at the right time—eliminating guesswork, reducing downtime, and enabling continuous improvement across even the most complex defense and logistics environments.

C-Suite/Leadership

At the executive level, Thinaer empowers C-suite and program leaders. For senior leaders overseeing complex defense programs, Thinaer provides a single source of truth and secure view of operational performance across facilities, platforms, and supply chains. Whether you’re driving digital transformation in a naval command or scaling production across aerospace and ISR systems, our platform delivers real-time visibility, predictive analytics, and seamless integration with systems like ERP and MES—enabling you to align modernization efforts, validate investment decisions, and unlock efficiency at scale.

Built for classified and highly regulated environments, Thinaer supports leadership with the data confidence and operational clarity needed to execute modernization with speed, accountability, and strategic precision.

Industry Leader in Modernization

A fundamental difference in approach. Patented coverage where single technology platforms cannot deploy. Proven outcomes where pilots stall. Defense grade where standard is not enough.

Thinaer

vs

Competitors

R

Rapid Deployment

Once connected, Sonar delivers value the day it goes live.

Q

Months to Deploy

Traditional solutions stall in 1 to 2 month implementation cycles before any value lands.

R

Easy to Use Platform

Sonar is built for the people who run operations, not just the people who run code. Insights without integration projects.

Q

Complex Integration

Legacy platforms demand extensive coding and ongoing professional services to extract any value.

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Defense-Grade Security

Engineered for the most demanding operations, with proven deployments in GovCloud and HERO ZERO environments.

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Standard Security

Standard architectures lack the compliance posture for classified or high-security deployment at scale.

Trusted by Global Leaders

Cisco Meraki
AWS
Ingram Micro
Aprio
Microsoft Azure
Aruba a Hewlett Packard Enterprise Company
Neudesic an IBM Company
Cisco Meraki
Unilever
SCIS Air Security
Aruba a Hewlett Packard Enterprise Company
Neudesic an IBM Company
Cisco Meraki
Unilever
SCIS Air Security

Thinaer Updates

The latest in IoT & Connected Operations Visibility